Pro Gun

• Problem Leaking Catalyst or Resin from weep hole on top of Block.
  • Possible Causes: Packing Nut needs tightened.
    Secondary Seal worn or damaged.
    Solution: Tighten both Packing Nuts 5104-8-1. Rebuild Block. Replace
    Secondary Seals 5104-3-1. Inspect Center Spacer 5104-10-1
    and Relief Spacers 5104-4-1 for damage.
• Problem Leaking Material or Catalyst into Actuator.
  • Possible Causes: Weep holes are plugged.
    Solution: See Above.
• Problem Resin leaking out front of Block. Resin leaking out around Packing Nut.
  • Possible Causes: Resin Seal/Valve Rod are worn or damaged.
    Packing Nut is loose.
    Solution: Rebuild or replace Resin Seal 5104-5-1. Inspect Rod for
    damage. Tighten Packing Nuts.
    
• Problem Catalyst is leaking out from the front of Block. Catalyst leaking from around Packing Nut.
  • Possible Causes: Catalyst Seal is damaged.
    Valve Rod is worn or damaged.
    Packing Nut is loose.
    
    Solution: Rebuild or replace Catalyst Seal 5104-6-1. See Above.
• Problem Gun is not actuating properly.
  • Possible Causes: Valve Rod upside-down.
    O-ring in Actuator is worn or damaged.
    Actuating Stem not in brass bushing of Actuator Piston.
    Solution: Actuating Stem should go through Valve Rod to meet threads.
    Replace O-ring O-V-020.
    Inspect Actuator Cylinder for scarring or damage.
    Remove block assembly and put stem in hole of brass bushing in
    Actuator.
    
• Problem Leaking Catalyst and/or Resin around Mix Housing.
  • Possible Causes: Cap Screws are not tight.
    Mix Housing Seal damaged or worn.
    
    Solution: Tighten Cap Screw 7102-1-6.
    Replace Seal 5104-12-1.
    
• Problem Resin and Catalyst not mixing properly.
  • Possible Causes: Mixer and/or Mix Housing worn or damaged.
    Needs more mixer.
    Material is cold.
    
    Solution: Replace worn parts.
    Add Mixer Extensions.
    Heat up material, preferably between 70-80 degrees, some
    material may require higher temps.
    
• Problem No Catalyst.
  • Possible Causes: Turbulent/Critical Mixer worn or smashed.
    Pressed against injector.
    
    Solution: Replace Mixer.
    Hand tighten Spray Tip Retaining Ring.
    
  • Possible Causes: Injector is frozen shut or plugged.
    Solution: Disassemble and clean Injector.
  • Possible Causes: Catalyst Seal installed incorrectly.
    Solution: Remove and reinstall lining hole correctly with Block using 6705
    3-1 Alignment Tool.
    
  • Possible Causes: Valve Rod and/or Block ports plugged.
    Solution: Disassemble and remove blockage.
  • Possible Causes: Catalyst Line plugged.
    Solution: Replace or clean if possible.
  • Possible Causes: Check Valve plugged (if applicable).
    Solution: Clean or replace Check Valve 5104-04-01.
• Problem Air Leaking from Trigger Retainer.
  • Possible Causes: O-rings worn or damaged.
    Solution: Replace O-D-010 O-ring if leaking around Valve Stem.
    Replace O-U-109 if leaking around Retainer.
    
• Problem No Resin or Gelcoat.
  • Possible Causes: Tip is plugged.
    Solution: Remove and clean using plastic picks to prevent damaging tips.
  • Possible Causes: Mix Housing plugged or kicked off.
    Solution: Remove Mix Housing and inspect Mixer, Distribution Ring, and
    front outlet of Block for blockage.
    Clean and/or replace.
    
  • Possible Causes: Resin Seal installed incorrectly.
    Solution: Remove and reinstall lining holes correctly with Block using
    6705-4-1 Alignment Tool.
    
  • Possible Causes: Valve Rod and/or Block ports plugged.
    Solution: Disassemble and remove blockage.
• Problem Air leaking between Handle and Actuator.
  • Possible Causes: O-rings O-V-013 are damaged.
    Solution: Replace.
• Problem Trigger is sticking.
  • Possible Causes: Trigger Lock is on backwards.
    Solution: Cut-out on Trigger Lock should face away from hand. Right
    hander to the left. Left hander to the right.
    
  • Possible Causes: Trigger Valve Assembly Stem and/or O-rings are dry or sledged
    up.
    
    Solution: Remove Keeper Screw F-FS-540-08 and slide Valve Assembly
    and Retainer out of handle.
    Clean and lubricate with 6706-3-1 Trigger Retainer, Handle
    Cylinder, Valve Assembly, and all O-rings.
    Inspect O-rings for damage.
    
  • Possible Causes: Insufficient air pressure.
    Solution: Air pressure should be minimum 80 PSI.
    Minimum 3/16" ID hose for Gel or Wetout.
    Minimum 3/8" ID minimum for Chop Guns.
    
  • Possible Causes: Spring is compressed or missing.
    Solution: Replace 04017 Spring.
• Problem No Material or Catalyst.
  • Possible Causes: Valve Rod not actuating.
    Solution: Refer to actuating problem.
  • Possible Causes: Valve Stem O-rings are worn or damaged.
    Solution: Replace O-U-011. Inspect Cylinder for scarring.
  • Possible Causes: O-rings may have rolled on install.
    Solution: Using a pick, smooth out and unroll O-ring.
  • Possible Causes: Air bypassing from Air Actuator.
    Solution: Replace O-V-020 O-ring on Actuator Piston.
    Inspect cylinder from scarring.
    
• Problem Trigger not locking (if applicable).
  • Possible Causes: Edge of Trigger Lock 58629-1 worn.
    Solution: Replace.
  • Possible Causes: Edge of Trigger Guide Bushing 58628-1 worn.
    Solution: Replace.